The KQWR-G hot water circulation pump is a new generation of energy-saving hot water circulation pump successfully developed by our company on the basis of absorbing the advanced technology of similar products at home and abroad and extensive consultation with domestic engineering design experts. High cavitation performance and good product performance have reached the leading level of similar products at home and abroad. The main features of this series of products: advanced models and high efficiency, simple structure and easy maintenance, safety, reliability and long life, saving energy and benefiting the environment.
The performance parameters, installation dimensions, quality control, main parts materials and technical requirements of the KQWR-G hot water circulation pump, the pump cooling method, the mechanical seal structure, etc. all comply with the standards of the American Petroleum Institute (API610 centrifugal pumps for petroleum, heavy chemicals and natural gas industries). pump standards) and meet the relevant standard requirements of ISO and GB. The pump adopts CAD modular structure design. The entire series has 25 models, more than 100 specifications and varieties, and only 5 types of brackets. The parts are highly versatile.
Our company has obtained ISO9001:2000 quality system certification. The product manufacturing process has a strict quality control system, and product quality is fully guaranteed.
Low NPSH design, reliable operation
The advanced hydraulic model and back blade design ensure that the pump has good cavitation resistance, ensuring that the pump will not cause cavitation in all working conditions and operate reliably.
Closed impeller design, efficient and reliable
The closed impeller has strong adaptability to working conditions, high efficiency and low cavitation value, ensuring high pump operating efficiency and high operating reliability.
Unique sealing design, longer life
The unique seal cavity structural design provides sufficient external environment for the seal. At the same time, the special seal design is adopted to ensure the long service life of the seal.
Simple and reasonable structure, easy to maintain
It adopts component design and assembly to implement the structure and standards of industrial processes, making it easy to disassemble and assemble for easy maintenance.
When the temperature of the transmission medium is between 130℃~230℃, a mechanical seal with a threaded pump and an external heat exchanger are optional; when the temperature of the transmission medium exceeds 230℃, a metal bellows mechanical seal is optional.
The pump shaft material is 45/42CrMo/3Cr13, of which 3Cr13 is used when T≥175℃, which is a high-end configuration; when the medium temperature is below 130℃, the pump shaft material is 45 steel, which is a general configuration.
| Part Name | Material | Part Name | Material |
| pump body | ZG230-450 | Bracket | HT200 |
| Pump body ring | HT200 | middle bracket | QT500-7 |
| pump cover | ZG230-450 | impeller nut | 3Cr13 |
| impeller | ZG230-450 | Shaft sleeve | 3Cr13 |
| Impeller mouth ring | QT500-7 | pump shaft | 45/42CrMo/3Cr13 |
The KQWR-G hot water circulation pump is a horizontal radially split, rear-opening, single-stage single-suction volute centrifugal pump. The impeller is a closed structure and uses back blades to balance the axial force. The volute of the pump has an end-suction, ejection, and central support structure. The bearings are lubricated by thin oil. The shaft seal adopts a standard mechanical seal or a metal bellows mechanical seal. The seal cavity, bearing bracket, and pump feet can all be cooled by cooling water. , to ensure the service life of mechanical seals and bearings. The structural design of this series of pumps also meets the requirements of process pumps. When using an extended coupling, the rotor components can be disassembled without moving the pump body, the inlet and outlet connecting pipelines and the motor, so that the pump can be reassembled during reassembly. Calibration is relatively simple, which brings great convenience to pump maintenance. If restricted by installation conditions, the intermediate coupling may not be added according to user requirements.
The KQWR-G hot water pump can be equipped with Y2 or YB series motors (380V, 50Hz), or with high-voltage motors (6000V, 10000V, 50Hz). Pumps of the same model can be equipped with motors of different powers under different operating conditions (different shaft powers).
Compared with similar products at home and abroad, this type of hot water pump has the following improvements in structural design:
Corresponding to different medium temperatures, the maximum allowable pressure of the pump is different. When the KQWR-G hot water circulation pump works at different hot water temperatures, the maximum allowable working pressure is shown in the table below.
| Maximum allowable working pressure (MPa) of KQWR-G hot water circulation pump under different medium temperatures | ||||
| temperature model | 20℃ | 200℃ | 220℃ | 230℃ |
| KQWR-G25/160 | 3.3 | 3.3 | 3.2 | 3.1 |
| KQWR-G25/200 | 2.5 | 2.5 | 2.4 | 2.3 |
| KQWR-G40/160 | 3.4 | 3.4 | 3.2 | 3.1 |
| KQWR-G40/200 | 2.5 | 2.5 | 2.4 | 2.3 |
| KQWR-G40/250 | 3.3 | 3.3 | 3.2 | 3.1 |
| KQWR-G40/315 | 3.2 | 3.2 | 3.1 | 3.0 |
| KQWR-G50/160 | 3.2 | 3.2 | 3.1 | 3.0 |
| KQWR-G50/200 | 2.5 | 2.5 | 2.4 | 2.3 |
| KQWR-G50/250 | 3.4 | 3.4 | 3.2 | 3.1 |
| KQWR-G50/315 | 3.3 | 3.3 | 3.2 | 3.1 |
| KQWR-G80/160 | 3.3 | 3.3 | 3.1 | 3.0 |
| KQWR-G80/200 | 3.8 | 3.4 | 3.4 | 3.4 |
| KQWR-G80/250 | 3.7 | 3.6 | 3.5 | 3.3 |
| KQWR-G80/315 | 3.2 | 3.2 | 3.1 | 3.0 |
| KQWR-G80/400 | 3.2 | 3.0 | 2.9 | 2.8 |
| KQWR-G100/200 | 3.8 | 3.4 | 3.4 | 3.4 |
| KQWR-G100/250 | 4.0 | 3.6 | 3.5 | 3.4 |
| KQWR-G100/315 | 3.2 | 3.2 | 3.1 | 3.0 |
| KQWR-G100/400 | 3.3 | 3.3 | 3.2 | 3.1 |
| KQWR-G150/250 | 4.0 | 4.0 | 3.8 | 3.7 |
| KQWR-G150/315 | 3.9 | 3.7 | 3.6 | 3.6 |
| KQWR-G150/400 | 3.4 | 3.3 | 3.2 | 3.1 |
| KQWR-G200/250 | 3.5 | 3.0 | 2.9 | 2.9 |
| KQWR-G200/315 | 4.0 | 3.7 | 3.6 | 3.6 |
| KQWR-G200/400 | 2.9 | 2.9 | 2.8 | 2.7 |
| Pump model | Mechanical seal (Borgmann) | Bearing | |||
| Medium temperature is less than 130℃ | Medium temperature is greater than 130℃ | Cylindrical Roller Bearings GB/T 283-94 | Pairs of double angular contact ball bearings GB/T 292-94 | The amount of fuel(L) | |
| KOWR-G25/160 KQWR-G25/200 KQWR-G40/160 KQWR-G40/200 KQWR-G50/160 KQWR-G50/200 | H75/28-G115 | H75F/28-G9 | NU307E | 7307B/DB | 0.2 |
| one set | one set | one set | one pair | ||
| KOWR-G40/250 KQWR-G40/315 KQWR-G50/250 KQWR-G50/315 KQWR-G80/160 KQWR-G80/200 KQWR-G80/250 KQWR-G100/200 | H75/40-G115 | H75F/40-G9 | NU307E | 7307B/DB | 0.5 |
| one set | one set | one set | one pair | ||
| KOWR-G80/315 KQWR-G100/250 KQWR-G100/315 KQWR-G150/250 | H75/50-G115 | H75F/50-G9 | NU311E | 7311B/DB | 0.8 |
| one set | one set | one set | one pair | ||
| KOWR-G80/400 KQWR-G100/400 KQWR-G150/315 KQWR-G150/400 KQWR-G200/250 | H75/60-G115 | H75F/60-G9 | NU313E | 7313B/DB | 1.5 |
| one set | one set | one set | one pair | ||
| KQWR-G200/315 KQWR-G200/400 | H75/70-G115 | H75F/70-G9 | NU413E | 7315B/DB | 1.8 |
| one set | one set | one set | one pair | ||
illustrate
Cooling water outlet flange: GB/T9119-2000 DN25-PN10 RF.
KQWR-G hot water circulation pump, according to the different temperatures of the transport medium, there are two ways of mechanical seal and pump cooling pipeline.
Mechanical seal: When the temperature of the transmission medium is between 130℃~230℃, the H75F type mechanical seal with its own thread pump and an external heat exchanger are optional; when the temperature of the transmission medium is between 80℃~130℃, the H75/ -G115 type mechanical seal.
Cooling pipeline: The inlet and outlet main pipe of the cooling water pipeline is flanged, and the flange is GB/T9119-2000 DN25-PN10 RF. The cooling water supply pressure is 0.3 MPa – 0.6 MPa, and the cooling water temperature is normal temperature water (it is recommended to use softened water to prevent clogging of the cooling water pipeline). When the medium temperature is above 130℃, the cooling water volume required by each pump is approximately 3m3/h. When the medium temperature is below 130℃, the cooling water volume required by each pump is approximately 2m3/h.
(1) Water pump, motor, base, coupling, coupling cover, cooling water pipeline (optional), anchor bolts, etc.;
(2) Product samples, installation instructions;
(3) Random spare parts (proposed by the user and supplied according to the contract), packing list.
(1) Provide the selected pump model and the flow and head parameters of the operating point required by the user;
(2) It is necessary to clarify the inlet pressure of the pump and the maximum pressure of the system;
(3) It is necessary to clarify the operating temperature of the hot water pump. If it is used to transport other media, the name of the medium, operating temperature, viscosity, density, corrosiveness and other parameters must be indicated;
(4) The scope of supply, mechanical seal and motor models, cooling methods, etc. must be indicated in the contract, or there may be other special configuration requirements;
(5) If you have other special requirements for the hot water pump or the operating conditions required by the user exceed the range listed in the manual, please contact the relevant department and we will definitely give you a satisfactory answer.
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